In normal operation,ball mills often encounter the mill hollow shaft coupling bolts and cylinder cover breakage phenomena, this failure repair inconvenient for everyday use and operation of the ball mill.
Nut clamping force attenuation cause loose bolts, and then complete loss of
self-locking nut. The main reason nut clamping force decay are:
(1) thread
gap is too large, poor self-locking performance;
(2) the pitch is too large,
poor self-locking performance;
(3) threads roughness difference, by the force
squeezed between the teeth increases the deduction pitch diameter with the gap
back to shift the nut;
(4) the cylinder end cap surface is not machined
surface roughness and flatness are poor;
(5) leading to the mill rotating nut
loose;
(6) mill in operation, the grinding media and material impact on the
cylinder body rotation caused some vibration mill, resulting in loosening of the
nut.
Second, the way to deal with broken bolt
(1) improvement with a bolt
and nut thread, so that thread diameter and top diameter and the smallest gap is
zero;
(2) increase the thread surface roughness, the roughness should reach
at least 1.6;
(3) it can not use thick thread, should be the appropriate choice
of fine thread;
(4) mill shell thick cover should be based on the original
10mm thick; spigot depth dimension of the end cap can be reduced by 4 ~ 5mm in
the original basis for further thickening in combination with the hollow shaft
at within the thickness, while the inner cap is greater than the surrounding
surface of the bolt head bolt hole diameter range Calibrating ensure that it is
parallel to the outer surface of the hollow shaft.
(5) During use,
periodically check the ball mill hollow shaft and end cover nut is loose, this is
critical.
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